{"product_id":"tinned-battery-cable-95mm2","title":"Tinned Marine Battery Cable 95mm² 500A","description":"\u003cp\u003e\u003cstrong\u003eTinned copper flexible battery cable, 95mm², rated 500A.\u003c\/strong\u003e Fine-stranded, electrolytically tinned copper in a flexible PVC sheath. This is the cable to use anywhere it may see salt air, condensation, bilge water or road salt, which on a boat means everywhere.\u003c\/p\u003e\n\n\u003ch3\u003eWhy tinned\u003c\/h3\u003e\n\u003cp\u003ePlain copper corrodes from the strand surface inward, and it does it invisibly, underneath the lug where you cannot inspect it. The joint slowly gains resistance, then gets warm, then fails. Tinning puts a barrier on every individual strand. It costs a little more and it is the correct answer for marine, for a campervan engine bay or underfloor run, and for any off-grid installation that is not in a dry indoor cabinet.\u003c\/p\u003e\n\n\u003ch3\u003eSpecification\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eConductor:\u003c\/strong\u003e tinned copper to BS EN 60228 Class 5 (flexible), 684\/0.40 stranding\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCores manufactured to:\u003c\/strong\u003e ISO 6722-1:2011 Class B, 105°C\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eSpecified for installation to:\u003c\/strong\u003e BS EN ISO 13297:2021, \u003cem\u003eSmall craft. Electrical systems. Alternating and direct current installations\u003c\/em\u003e. Note that this standard replaced ISO 10133:2012, which is still quoted across most of this market and has been withdrawn\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCross sectional area:\u003c\/strong\u003e 95mm² (nearest AWG equivalent 3\/0)\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eCurrent rating:\u003c\/strong\u003e 500A nominal, conditions not stated by the manufacturer, and see the note below\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eOverall diameter:\u003c\/strong\u003e 17.9mm\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eConductor resistance:\u003c\/strong\u003e 0.21 mΩ\/m at 20°C\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eWeight:\u003c\/strong\u003e approximately 1.08kg per metre\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eColours:\u003c\/strong\u003e red and black\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eTypical applications\u003c\/h3\u003e\n\u003cp\u003e3000W and above at 12V, twin engine marine main feeds, large off-grid inverter and charger installations. At this point it is usually worth moving the system to 24V or 48V.\u003c\/p\u003e\n\n\u003ch3\u003eCurrent rating: what the manufacturer actually says\u003c\/h3\u003e\n\u003cp\u003eAMC publish \u003cstrong\u003e500A\u003c\/strong\u003e for this cable as a \u003cem\u003enominal\u003c\/em\u003e current rating, and they publish no conditions alongside it. Their datasheet says, in full: \"Nominal current amperage ratings are provided as a guide only, and can vary depending on the application, condition and environmental factors.\" There is no stated ambient temperature, no installation method and no bundling basis, on any size in the range.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eOn this size in particular, treat the figure with caution.\u003c\/strong\u003e The 70mm² cable on the same datasheet is rated 485A. This one has 36% more copper and is rated 3% higher, which is not how conductors behave, and the trend across the rest of the table would put it nearer 580 to 600A. We have queried it with AMC and until they confirm it we will not size a circuit on the difference between 485A and 500A. If you are near that boundary, go up a size or talk to us.\u003c\/p\u003e\n\u003cp\u003eWe say all this because the same number is quoted all over this market as though it were a rated ampacity, and it is not. The datasheet is linked at the foot of this page if you want to check us.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eSo the derating below is ours, not AMC's.\u003c\/strong\u003e We treat their figure as a single unbundled cable in open air, because that is the usual convention for a table of this kind, and we apply bundling factors following ABYC E-11 practice, which is the most widely used published basis for DC conductor derating in small craft. It is engineering judgement applied to a guide figure, and we would rather show you the judgement than hide it.\u003c\/p\u003e\n\u003ctable\u003e\n\u003cthead\u003e\u003ctr\u003e\n\u003cth\u003eCondition\u003c\/th\u003e\n\u003cth\u003eFactor\u003c\/th\u003e\n\u003c\/tr\u003e\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eSingle unbundled cable in open air (our assumed baseline)\u003c\/td\u003e\n\u003ctd\u003e1.0\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e2 to 3 cables bundled or in conduit\u003c\/td\u003e\n\u003ctd\u003e× 0.7\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e4 to 6 cables bundled\u003c\/td\u003e\n\u003ctd\u003e× 0.6\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e7 to 24 cables bundled\u003c\/td\u003e\n\u003ctd\u003e× 0.5\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003e25 or more cables bundled\u003c\/td\u003e\n\u003ctd\u003e× 0.4\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eEngine space or other high ambient\u003c\/td\u003e\n\u003ctd\u003eDerate further, and size on volt drop as well\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003cp\u003eThese ratings are considerably higher than BS 7671 would permit for the same conductor, because BS 7671 assumes a lower permitted conductor temperature and different installation methods. BS 7671 does not apply to small craft in any case: Regulation 110.2 excludes vessels covered by BS 8450. It is the right reference for a caravan or motor caravan, through Section 721. If you are used to BS 7671 tables, the difference is worth understanding rather than being surprised by.\u003c\/p\u003e\n\n\u003ch3\u003eVolt drop is usually what decides the size, not current\u003c\/h3\u003e\n\u003cp\u003eAt 12V a 3% volt drop budget is 0.36V in total, there and back. That almost always calls for a larger cable than the current rating alone would suggest. BS EN ISO 13297 permits up to 10% for general circuits and 3% for equipment vital to safety.\u003c\/p\u003e\n\u003cp\u003eWork it out properly with our \u003ca href=\"\/pages\/cable-size-calculator\"\u003ecable size calculator\u003c\/a\u003e, which checks current rating and volt drop independently and hands you a configured assembly at the end.\u003c\/p\u003e\n\n\u003ch3\u003eWhat goes with it\u003c\/h3\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cstrong\u003eCopper tube terminals:\u003c\/strong\u003e 95mm² in M8, M10, M12\u003c\/li\u003e\n\u003cli\u003e\n\u003cstrong\u003eAdhesive lined heat shrink:\u003c\/strong\u003e 39mm, sized to the lug barrel rather than the cable diameter\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eOr let us make it up for you\u003c\/h3\u003e\n\u003cp\u003eGive us the length and the stud size at each end and we will cut it, crimp it with matched DIN 22-series hexagonal dies, seal both ends with adhesive lined heat shrink, label it and send you a certificate of conformity with the reel batch number, the die code, the measured crimp dimension and the measured end-to-end resistance on it. \u003ca href=\"\/pages\/configurator\"\u003eConfigure an assembly\u003c\/a\u003e.\u003c\/p\u003e\n\n\u003ch3\u003eHow it is supplied\u003c\/h3\u003e\n\u003cp\u003eCut to length is supplied as one continuous piece: set the quantity to the number of metres you need. Coils are supplied on a reel. Cut lengths are made to order and are not returnable unless faulty.\u003c\/p\u003e\n\u003ch3\u003eDatasheet\u003c\/h3\u003e\n\u003cp\u003eEvery cable specification on this page comes from the manufacturer datasheet, and you can read it yourself: \u003ca href=\"https:\/\/cdn.shopify.com\/s\/files\/1\/0963\/0164\/6204\/files\/amc-oceanflex-tinned-copper-battery-cable-datasheet.pdf?v=1785877982\" target=\"_blank\" rel=\"noopener\"\u003edownload AMC Oceanflex tinned copper PVC battery cable (PDF)\u003c\/a\u003e. We host the file here rather than link to the manufacturer, so it stays available and stays the version our figures were taken from. The derating factors above are ours, not the manufacturer's.\u003c\/p\u003e","brand":"Cut \u0026 Crimp","offers":[{"title":"Red \/ Cut to length (per metre)","offer_id":57249100235132,"sku":"CC-TI95-R-001","price":34.74,"currency_code":"GBP","in_stock":true},{"title":"Red \/ 5 metre coil","offer_id":57249100267900,"sku":"CC-TI95-R-005","price":168.49,"currency_code":"GBP","in_stock":true},{"title":"Red \/ 10 metre coil","offer_id":57249100300668,"sku":"CC-TI95-R-010","price":330.02,"currency_code":"GBP","in_stock":true},{"title":"Red \/ 25 metre coil","offer_id":57249100333436,"sku":"CC-TI95-R-025","price":790.33,"currency_code":"GBP","in_stock":true},{"title":"Black \/ Cut to length (per metre)","offer_id":57249100366204,"sku":"CC-TI95-B-001","price":34.74,"currency_code":"GBP","in_stock":true},{"title":"Black \/ 5 metre coil","offer_id":57249100398972,"sku":"CC-TI95-B-005","price":168.49,"currency_code":"GBP","in_stock":true},{"title":"Black \/ 10 metre coil","offer_id":57249100431740,"sku":"CC-TI95-B-010","price":330.02,"currency_code":"GBP","in_stock":true},{"title":"Black \/ 25 metre coil","offer_id":57249100464508,"sku":"CC-TI95-B-025","price":790.33,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0963\/0164\/6204\/files\/8-08593T-R.jpg?v=1785879679","url":"https:\/\/cutandcrimp.co.uk\/products\/tinned-battery-cable-95mm2","provider":"Cut \u0026 Crimp","version":"1.0","type":"link"}